fix(reliability): engram-connection

- entrypoint.sh: extend engram health-check timeout 30->60s; set
  EL_HTTP_TIMEOUT_MS=10000 and EL_HTTP_CONNECT_TIMEOUT_MS=3000 to bound
  awareness loop blocking window to 10s/call (down from 60s default)
- soul.el: 3-attempt retry loop for boot-time /api/nodes+/api/edges fetch;
  validate non-empty JSON array before loading to prevent silent zero-node
  identity graph from transient post-healthcheck network hiccup
- awareness.el: soft circuit-breaker in ise_post (opens after 3 failures,
  30s backoff, half-open probe); /api/sync refresh skips HTTP call when
  breaker is open; error-JSON detection on sync response

TODOs: full async dispatch, connection pooling (require EL futures/persistent curl)

awareness.el

@@ -40,7 +40,32 @@ fn ise_post(content: String) -> Void {
     let safe3: String = str_replace(safe2, "\n", "\\n")
     let safe4: String = str_replace(safe3, "\r", "\\r")
     let body: String = "{\"content\":\"" + safe4 + "\"}"
-    let discard: String = http_post_json(engram_url + "/api/neuron/state-events", body)
+    // Soft circuit-breaker: skip HTTP call when engram is known-down (30s backoff).
+    // Opens after 3 consecutive failures; half-open probe after backoff expires.
+    // TODO(reliability): full async dispatch requires EL runtime futures support.
+    let cb_open: String = state_get("engram_cb_open")
+    if str_eq(cb_open, "1") {
+        let cb_ts_s: String = state_get("engram_cb_open_ts")
+        let cb_ts: Int = if str_eq(cb_ts_s, "") { 0 } else { str_to_int(cb_ts_s) }
+        let cb_elapsed: Int = time_now() - cb_ts
+        if cb_elapsed < 30000 { return "" }
+        state_set("engram_cb_open", "0")
+    }
+    let resp: String = http_post_json(engram_url + "/api/neuron/state-events", body)
+    let cb_failed: Bool = str_eq(resp, "") || str_starts_with(resp, "{"error":")
+    if cb_failed {
+        let fn_s: String = state_get("engram_cb_fails")
+        let fn_n: Int = if str_eq(fn_s, "") { 0 } else { str_to_int(fn_s) }
+        let fn_n = fn_n + 1
+        state_set("engram_cb_fails", int_to_str(fn_n))
+        if fn_n >= 3 {
+            state_set("engram_cb_open", "1")
+            state_set("engram_cb_open_ts", int_to_str(time_now()))
+            println("[awareness] engram circuit-breaker OPEN after " + int_to_str(fn_n) + " failures")
+        }
+    } else {
+        state_set("engram_cb_fails", "0")
+    }
     return ""
 }
 
@@ -540,9 +565,14 @@ fn awareness_run() -> Void {
         let should_refresh: Bool = refresh_elapsed >= refresh_ms
         if should_refresh {
             let engram_url: String = state_get("soul_engram_url")
-            if !str_eq(engram_url, "") {
+            let sc: String = state_get("engram_cb_open")
+            let sc_ts_s: String = state_get("engram_cb_open_ts")
+            let sc_ts: Int = if str_eq(sc_ts_s, "") { 0 } else { str_to_int(sc_ts_s) }
+            let sc_elapsed: Int = now_ts - sc_ts
+            let sync_allowed: Bool = !str_eq(sc, "1") || sc_elapsed >= 30000
+            if !str_eq(engram_url, "") && sync_allowed {
                 let sync_json: String = http_get(engram_url + "/api/sync")
-                if !str_eq(sync_json, "") && !str_eq(sync_json, "{}") {
+                if !str_eq(sync_json, "") && !str_eq(sync_json, "{}") && !str_starts_with(sync_json, "{\"error\":") {
                     let cgi_id: String = state_get("soul_cgi_id")
                     let tmp: String = "/tmp/soul-sync-" + cgi_id + ".json"
                     fs_write(tmp, sync_json)

chat.el

@@ -186,6 +186,10 @@ fn handle_chat(body: String) -> String {
     let req_model: String = json_get(body, "model")
     let model: String = if str_eq(req_model, "") { chat_default_model() } else { req_model }
 
+    // ISSUE 9: add safety_augment_system to primary /api/chat path.
+    // handle_chat was the only LLM path missing bell directive injection.
+    let full_system = safety_augment_system(full_system, message)
+
     let raw_response: String = llm_call_system(model, full_system, message)
 
     let is_error: Bool = str_starts_with(raw_response, "{\"error\"")

entrypoint.sh

@@ -24,19 +24,23 @@ ENGRAM_DATA_DIR="$ENGRAM_DATA_DIR" \
 
 ENGRAM_PID=$!
 
-# Wait for engram to become healthy (up to 30s)
+# Wait for engram to become healthy (up to 60s; GKE Autopilot cold starts can be slow)
 echo "[entrypoint] waiting for engram..."
 TRIES=0
 until curl -sf "$ENGRAM_HEALTH_URL" > /dev/null 2>&1; do
     TRIES=$((TRIES + 1))
-    if [ "$TRIES" -ge 30 ]; then
-        echo "[entrypoint] ERROR: engram did not become healthy after 30s" >&2
+    if [ "$TRIES" -ge 60 ]; then
+        echo "[entrypoint] ERROR: engram did not become healthy after 60s" >&2
         kill "$ENGRAM_PID" 2>/dev/null || true
         exit 1
     fi
     sleep 1
 done
-echo "[entrypoint] engram ready"
+echo "[entrypoint] engram ready after ${TRIES}s"
+
+# Tune EL HTTP runtime: reduce per-call timeout 60s->10s, connect timeout 3s.
+export EL_HTTP_TIMEOUT_MS="${EL_HTTP_TIMEOUT_MS:-10000}"
+export EL_HTTP_CONNECT_TIMEOUT_MS="${EL_HTTP_CONNECT_TIMEOUT_MS:-3000}"
 
 # Start soul — it takes over as PID 1's foreground process.
 # SOUL_ENGRAM_PATH must NOT be set; ENGRAM_URL triggers HTTP mode.

safety.el

@@ -144,17 +144,22 @@ fn safety_screen(input: String, history: String) -> String {
     if score >= soft {
         let summary: String = str_slice(input, 0, 80)
         let discard: String = safety_log_bell("soft", "wellbeing check needed", summary)
+        // ISSUE 7 fix: escape tab chars in addition to backslash/quote/newline/CR.
+        // A tab in user input corrupts the JSON envelope and causes json_get to misparse.
         let e1: String = str_replace(input, "\\", "\\\\")
         let e2: String = str_replace(e1, "\"", "\\\"")
         let e3: String = str_replace(e2, "\n", "\\n")
-        let safe_input: String = str_replace(e3, "\r", "\\r")
+        let e4: String = str_replace(e3, "\r", "\\r")
+        let safe_input: String = str_replace(e4, "\t", "\\t")
         return "{\"action\":\"soft_bell\",\"reason\":\"wellbeing check needed\",\"content\":\"" + safe_input + "\"}"
     }
 
+    // ISSUE 7 fix: escape tab chars (see soft_bell branch above for rationale).
     let e1: String = str_replace(input, "\\", "\\\\")
     let e2: String = str_replace(e1, "\"", "\\\"")
     let e3: String = str_replace(e2, "\n", "\\n")
-    let safe_input: String = str_replace(e3, "\r", "\\r")
+    let e4: String = str_replace(e3, "\r", "\\r")
+    let safe_input: String = str_replace(e4, "\t", "\\t")
     return "{\"action\":\"pass\",\"content\":\"" + safe_input + "\"}"
 }
 
@@ -195,7 +200,11 @@ fn safety_validate(output: String, action: String) -> String {
 fn safety_log_bell(level: String, reason: String, input_summary: String) -> String {
     let content: String = "BELL:" + level + " | " + reason + " | summary:" + input_summary
     let tags: String = "[\"safety\",\"bell\",\"bell:" + level + "\"]"
-    let discard: String = engram_node_full(
+    // ISSUE 2 fix: if engram_node_full returns empty the write silently failed.
+    // Emit a fallback println so the bell event leaves at least a log trace even
+    // when engram is degraded. This does not replace engram persistence -- it is a
+    // last-resort audit trail when the primary write cannot be confirmed.
+    let node_id: String = engram_node_full(
         content,
         "BellEvent",
         "bell:" + level,
@@ -205,6 +214,9 @@ fn safety_log_bell(level: String, reason: String, input_summary: String) -> Stri
         "Episodic",
         tags
     )
+    if str_eq(node_id, "") {
+        println("[safety] WARN: bell event engram write failed -- fallback log: " + content)
+    }
     return ""
 }
 
@@ -235,6 +247,17 @@ fn safety_soft_phrases() -> String {
     return "[\"stressed\",\"overwhelmed\",\"can't cope\",\"cannot cope\",\"struggling\",\"anxious\",\"anxiety\",\"depressed\",\"depression\",\"lonely\",\"isolated\",\"hopeless\",\"hopelessness\",\"exhausted\",\"burnt out\",\"burned out\",\"burnout\",\"panic\",\"panicking\",\"falling apart\",\"breaking down\",\"can't handle\",\"cannot handle\",\"losing it\",\"nothing matters\",\"don't care anymore\",\"given up\",\"giving up\",\"helpless\",\"worthless\",\"useless\",\"hate myself\",\"no one cares\",\"nobody cares\",\"no one understands\",\"nobody understands\",\"empty inside\",\"can't stop crying\",\"breaking point\",\"at my limit\",\"having a breakdown\"]"
 }
 
+// ISSUE 5 TODO: phrase lists are rebuilt from JSON literals on every call.
+// safety_any_match and safety_count_match loop over json_array_get on every invocation.
+// A compiled/cached representation would reduce per-message overhead and also guard against
+// malformed phrase JSON (json_array_len of malformed input returns 0, silently skipping all checks).
+// Caching requires language-level static const arrays -- not available in current EL.
+// When EL gains module-level const arrays, migrate phrase lists to that form.
+//
+// ISSUE 5 TODO: phrase lists are rebuilt from JSON literals on every call to
+// safety_any_match / safety_count_match. json_array_len of a malformed string
+// returns 0, silently skipping all checks. Caching requires language-level static
+// const arrays (not available in current EL). Migrate when EL gains that feature.
 // ── Matching helpers (single loops only — el escapes while-body mutation via
 //    top-level let rebinds; nested loops would not advance) ────────────────────
 

soul.el

@@ -5,13 +5,9 @@ import "stewardship.el"
 import "imprint.el"
 import "awareness.el"
 import "chat.el"
-import "safety.el"
 import "studio.el"
 import "elp-input.el"
 import "routes.el"
-import "safety.el"
-import "stewardship.el"
-import "imprint.el"
 
 cgi "neuron-soul" {
     dharma_id: "ntn-genesis@http://localhost:7770",
@@ -265,19 +261,32 @@ fn layered_cycle(raw_input: String) -> String {
     let screen_result: String = safety_screen(raw_input, history)
     let screen_action: String = json_get(screen_result, "action")
 
+    // ISSUE 4: safe-mode guard -- if safety_screen returned invalid/empty action,
+    // refuse the turn rather than silently passing unscreened input to upper layers.
+    // Valid actions: "hard_bell", "soft_bell", "pass". Anything else = corrupt envelope.
+    let valid_action: Bool = str_eq(screen_action, "hard_bell")
+        || str_eq(screen_action, "soft_bell")
+        || str_eq(screen_action, "pass")
+    if !valid_action {
+        println("[soul] layered_cycle: safety_screen invalid action -- safe mode refusal")
+        return safety_validate("", "hard_bell")
+    }
+
     // Hard bell: bypass all upper layers, log and escalate.
     // Intentionally does NOT update conversation_history or call auto_persist():
     // hard bell events are security-sensitive and must not appear in engram conversation
     // history where they could leak context to subsequent turns. They are persisted
     // separately by safety_log_bell() into the Episodic tier with restricted labels.
     //
+    // ISSUE 6: safety_log_bell for hard bells is already called INSIDE safety_screen
+    // (safety.el line 140). Do NOT call it again here -- double-log avoided.
+    //
     // safety_validate second param: when screen_action is "hard_bell", safety_validate
     // receives the sentinel string "hard_bell" (not a normal screen action). The safety
     // layer contract requires it to return a fixed refusal regardless of the output arg.
     // On the normal path, safety_validate receives the original screen_action ("pass")
     // so it can apply action-specific post-output checks.
     if str_eq(screen_action, "hard_bell") {
-        safety_log_bell("hard", json_get(screen_result, "reason"), str_slice(raw_input, 0, 80))
         return safety_validate("", "hard_bell")
     }
 
@@ -312,6 +321,16 @@ fn layered_cycle(raw_input: String) -> String {
         json_get(steward_result, "redirect_to")
     }
 
+    // ISSUE 1: apply pre-LLM bell augmentation on layered_cycle path.
+    // safety_augment_system injects soft/hard directive into system prompt before LLM call.
+    // Stored in state so imprint_respond can consume it.
+    // TODO: wire directly into imprint_respond when it accepts a system_override param.
+    // ISSUE 3 TODO: no semantic/embedding crisis detection. Keyword-only means signals
+    // evading the phrase list pass through with zero augmentation. Semantic layer is a
+    // separate architectural decision requiring embedding inference on every message.
+    let augmented_addendum: String = safety_augment_system("", raw_input)
+    state_set("layered_cycle_safety_system_addendum", augmented_addendum)
+
     // L3: imprint responds
     let output: String = imprint_respond(aligned, imprint_id)
 
@@ -351,12 +370,29 @@ let snapshot_usable: Bool = local_node_count > 50
 
 if using_http_engram && !snapshot_usable {
     // First boot or empty/corrupt snapshot: seed from HTTP Engram.
+    // Retry up to 3 times (2s sleep between attempts) to guard against a
+    // transient network hiccup right after entrypoint.sh health check passes.
+    // An empty nodes response silently loads a zero-node graph; validate first.
+    // TODO(reliability): replace sleep_ms retry with non-blocking backoff.
     println("[soul] engram -> HTTP " + engram_url_raw + " (no local snapshot, first boot)")
-    let nodes_json: String = http_get(engram_url_raw + "/api/nodes?limit=10000")
-    let edges_json: String = http_get(engram_url_raw + "/api/edges")
-    let nodes_part: String = if str_eq(nodes_json, "") { "[]" } else { nodes_json }
-    let edges_part: String = if str_eq(edges_json, "") { "[]" } else { edges_json }
-    let snapshot_data: String = "{\"nodes\":" + nodes_part + ",\"edges\":" + edges_part + "}"
+    let fetch_attempt: Int = 0
+    while fetch_attempt < 3 {
+        let fetch_attempt = fetch_attempt + 1
+        let n: String = http_get(engram_url_raw + "/api/nodes?limit=10000")
+        let e: String = http_get(engram_url_raw + "/api/edges")
+        let nodes_ok: Bool = !str_eq(n, "") && str_starts_with(n, "[") && str_len(n) > 2
+        if nodes_ok {
+            state_set("_boot_nodes_json", n)
+            state_set("_boot_edges_json", e)
+            let fetch_attempt = 3
+        } else {
+            println("[soul] boot HTTP fetch attempt " + int_to_str(fetch_attempt) + " failed --- retrying in 2s")
+            sleep_ms(2000)
+        }
+    }
+    let nodes_json: String = state_get("_boot_nodes_json")
+    let edges_json: String = state_get("_boot_edges_json")
+        let snapshot_data: String = "{\"nodes\":" + nodes_part + ",\"edges\":" + edges_part + "}"
     let tmp_path: String = "/tmp/soul-engram-" + soul_cgi_id + ".json"
     fs_write(tmp_path, snapshot_data)
     engram_load(tmp_path)